A gravure printing ink must print from a fine line screen. Application: Gravure ink is used to print on polyester sheets of different types- PP, LDPE, HDPE. The performance and value of our gravure products is complemented by unmatched systems and technical support enabling our customers to succeed. Flexographic printing uses a plate with a raised surface (relief printing) and fast drying fluid inks to print directly onto the print material. Gravure requires much more ink per print, which can drive up the cost of printing. The image to be reproduced is etched into the metal plate, sometimes using a laser. The printing cylinder is inked and the ink is moved onto the paper medium. All rights reserved. Inks for printing on plastic films. Some of the problems encountered in flexo are: squeezing of ink between the plate and the substrate being printed (especially for non-absorbent substrates like plastic films) IGT Testing Systems has developed the F1 to test flexo and gravure inks in combination with the substrates which are printed with these inks. We are amongst the leading manufacturer of Printing Inks (Flexo Graphic & Gravure Inks) in India. Gravure was once considered best for fine detail and tonal work, but flexo technology is further enabling prints with higher resolution and detail as it evolves -- enabling it to move into print jobs that were previously associated exclusively with gravure. Gravure Printing, As you can see, there are many differences between flexo and gravure printing. The rotogravure printing process (commonly shortened to gravure) is a method of intaglio printing. Ltd. is established in the year 1977 specializing in manufacturing of Flexo and Gravure - Flexo Solvent Based Ink Manufacturers in UAE. ), Tags: Gravure inks are similar to flexographic inks except that ketones and aromatic hydrocarbons can be used as solvents, providing much greater latitude in the selection of binders. The gravure process requires liquid ink that fills the … From an ink point of view, inks for flexible packaging can be divided into surface printing inks and lamination inks. A range of CAP-based inks for gravure and flexographic printing. In gravure printing, the image is applied to a printing substrate by use of a metal plate mounted on a cylinder. Converters that are only moderately increasing press speeds may still use ethanol in some cases, but studies show more converters are using inks based on slower solvents such as normal propanol. Consider the other pros and cons of gravure printing and weigh them against the slight (if any) different in end quality you'll get with flexo. For the most part, flexographic and gravure inks share the same raw materials, so for this matrix we will group both printing methods together. Both technologies involve the creation of printing sleeves, cylinders, and plates. iCrowdNewswire Nov 28, 2020 10:43 AM ET New Study Reports “Flexo and Gravure Inks Market 2020 Global Market Opportunities, Challenges, Strategies and Forecasts 2026” has been Added on WiseGuyReports. This process is used in high-volume web fed printing products such as magazines, newspapers, brochures, packaging and in … After creating images, drying time can delay delivery process. This is one of the reasons that gravure is best suited for high detail printing on applications such as magazine covers. Don't substitute one printing process for the other without thinking it through with your internal team and an external printing expert. New emulsions (resin / water suspensions) enable new water based inks to be formulated, providing alternative solutions to solvent based inks and thereby limiting problems linked to the environment (emissions of VOCs) and the safety of users (toxicity, flammability, etc. Premo®Film SXS-2. The main reason is that it’s easier to evaporate water from lower volumes of ink, regardless of the type of printing press and its drying capability. We are specialized in gravure and flexo inks for the packaging industry, With modern techniques, high quality gravure and flexo inks are developed for printing corrugated and solid board, paper synthetic films, aluminum foils, wall paper, labels, envelopes, etc. For gravure print we recommend 10% - 20 % additive of varnish 9203 or 9200. Generally, sharpness of line and text on very small print characters are better in flexo although gravure has overcome this problem by using finer screens (up to 250 lpi). Reverse laminate printing based on urethane resin and vinyl resin Surface printing ink Another key differentiator in flexo vs. gravure is the range of inks flexo is able to print with. Flexographic printing, also known as flexo printing, is a relief printing technique, similar to letterpress whereby the ink is transferred from a raised printing plate using fast drying inks onto the chosen substrate. In you're specifically measuring flexo vs. gravure in packaging printing, you'll usually find that flexo wins. © 2018 Oren International. The inks include additives, which improve surface slip and abrasion resistance. Primary dominant anti-counterfeiting ink machine readable label ink system unmarked product identification system, suitable for UV and traditional lithography, flexo, gravure and screen printing. Gravure requires much more ink per print, which can drive up the cost of printing. Gravure image carriers are typically much more expensive than flexo image carriers, One of the limitations of gravure printing is that it is generally better suited for, That isn’t the case with flexo printing, which is able to print on. Below we’ve outlined the basics of 4 popular printing methods and some facts about each to help you understand the differences and benefits. “Toyo Ink America now offers a full-range of flexo and gravure systems for surface and lamination printing, from general-purpose to high-end retort applications, targeted at virtually every segment of the flexible packaging market. hbspt.cta._relativeUrls=true;hbspt.cta.load(166086, '7ac42457-eae4-4a34-ad68-f75443eeb017', {}); Tags: Flexographic printing, or flexo, is a relief printing technique similar to letterpress that employs rubber or soft plastic plates, a simple inking system and fast drying inks. Differences Between Flexographic, Gravure, Offset and Inkjet Printing, Inks have low viscosity = quick drying = high speed & volume of production, Ability to print on wide range of absorbent and non-absorbent substrates, Gravure printing produces high quality results rapidly but. INX International’s gravure ink portfolio includes high-performance water-based and solvent-based inks and coatings for a wide range of print applications. Flexographic Printing, Strength, Weakness, Opportunities and Threat to the organization. In most cases, There are generally more flexo printing solutions for VOC (volatile organic compound) problems, and the press operations are associated with more. Gravure printing problems include a limited number of inks with which it's compatible. Gravure printing works by applying ink to a substrate with the use of a metal plate that is typically mounted onto a cylinder. PLASTOFLEX – series 92 are solvent based flexo and gravure printing inks for surface printing. Drovin™ B-60 is a … We Dilip Industries are Partnership based firm, involved as the Manufacturer of Flexo Printing Ink, Gravure Printing Ink, Printing Ink and much more. It's the most flexible, or diverse type of printing process. ft. land, located at Wada in the Palghar district of Maharashtra, just 60 KM from Mumbai. Printing inks. Flexographic printing, or flexo, is a relief printing technique similar to letterpress that employs rubber or soft plastic plates, a simple inking system and fast drying inks. The image or text that is intended for printing is typically laser etched into said metal plate, a process that often delivers high quality and precise results with good repeatability. Designed for surface print and lamination on several substrates providing optimum performance levels and specialties. • Rotogravure quite a mature technology with a lot of local manufacturers of printing presses. Propensity for anodized aluminum printing plates to become sensitive (due to chemical oxidization) and print in non-image/background areas when developed plates are not properly cared for. Flexo printing allows the inked surface to conform to many kinds of substrates, such as butcher paper, natural kraft, newsprint, chip and linerboard and coated boards. • India typically a roto gravure market, with almost all jobs in the wide web done on roto. Historically, inks that are based on ethanol tend to dry too fast, so as press speeds increase, a different combination of raw materials should be considered for high-speed presses. It largely depends on the job, substrate, and a variety of other factors of the job you're printing. But before we get into the differences, however, let’s take a look at a few key similarities: Now that we’ve gone over the similarities between flexo and gravure, and explained the basic process of each, it’s time to take a look at some of the key differences: Gravure image carriers are typically much more expensive than flexo image carriers, making the number of prints required to break even much higher. Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are flexographic printing and gravure printing. Gravure and flexo printing - XSK-S Wine and sparkling capsules, sleeves Free from phthalates Solvent-based, ester-based Suitable for food packaging Heat-sealed at approx. Environmental Considerations: This could be a: The image carrier is engraved to create the raised design of the final desired print. Hybrid and Inkjet Conventional flexo printing needs an extended setup and lead time. Printing on plastic films presents some inconveniences that are absent using the usual printing methods for paper or other absorbent surfaces. Drovin™ B-60. Another key differentiator in flexo vs. gravure is the range of inks flexo is able to print with. Gellner’s acrylic polymers can be used to produce gravure printing inks that do not dry in the screen, even when the press encounters down time. Conventional flexo printing has five, six, seven, eight, etc. The typical setup has several functions used in combination with the longest possible run length against the lowest possible cost. Gravure, however, has a longer press run time, as the cylinders do not require as frequent changing as those in the flexo printing process. Composition of polyurethane inks for rotogravure and flexography. The new generation of waterbased inks … Ink film can be glued with appropriate ahesives as well as themoshrinking and thermoforming Resistance to alcohol Related links to "Gravure and flexo printing - XSK-S" Which process is right for you? Gravure requires much more ink per print, which can drive up the cost of printing. Printing inks. One of the limitations of gravure printing is that it is generally better suited for porous substrates. Diacetone alcohol and a variety of glycol ethers are solvents that wo… Our plant is spread over 50,000 sq. The disadvantages and advantages of gravure printing and flexo printing involve several factors: For those not familiar with one or the other, here's a quick rundown of the flexo and gravure printing processes: Flexo typically utilizes a polymer or elastomer image carrier. hbspt.cta._relativeUrls=true;hbspt.cta.load(2696550, 'dd433a93-9271-4350-996d-5c644fe42dca', {}); (Editor's note: This blog post was originally published in August 2018 and was recently updated. The depth of ink and sharp dots can create the effect of continuous tone and the inks are a lot less viscous than offset inks. Gravure printing problems include a limited number of inks with which it's compatible. Gravure and Flexo Ink. In most cases, flexo printing ink is the superior choice due to the ease of printing with a wider variety of inks. The plates are made of rubber or photosensitive polymeric material called photopolymer and are attached to a drum on rotary printing equipment. • Cylinder making technology widely available • Huge support from local ink suppliers. Gravure is more limited in the inks that it works with, often making Flexo the superior choice due to the ease of printing with a wider variety of inks. This post is designed to take a closer look at the key differences in flexo printing vs. gravure printing. Cost, These inks are highly pigmented color concentrates suitable to be let down into a full range of inks for diverse applications from surface printing to lamination on a variety of substrates. Globe Coating Industries was established in the year 1994. Introduction/Report Summary: This report provides in depth study of “Flexo and Gravure Inks Market” using SWOT analysis i.e. This plate is often made of copper or chrome. Similarly, for years Thermochromic, Photochromic and Glow-in-the-Dark have only been available in UV and Water-Based Flexo formats, which aren’t ideal for long runs on wide Flexo and Gravure presses, particularly for mass consumer goods production. 6. ). Flexo is noted for producing exemplary print with fine line and text detail. Both can perform long-run, high-volume printing, though flexo can be cost-effective for shorter runs. (ICYMI: We've also discussed the differences between Flexo Printing and Offset Printing.). Learn more about our paper converting company and contact us for a custom quote on flexographic printing services today. Manufacturer of Flexographic Inks, Gravure Printing Ink & Woven Sack Ink offered by Jagannath Colour Inks from Vapi, Gujarat, India Water based inks, especially used for packaging and product gravure, require a higher temperature and longer drier exposure time in order to drive off the water and lower vapor pressure constituents. Solvent Based Flexo Inks Inks for Surface Printing (NON HR) Our Solvent based Flexo Printing Inks are sought after all over West Africa. Drovin™ B-20 is a low viscosity grade of polyvinyl butyral resin. In 1909, Henry Ford told his management team "Any customer can have a car painted any color that he wants so long as it is black." Both are able to produce exceptional results. As mentioned subsequent sections, Flexo and Gravure inks are very similar and the constituents are essentially the same. These Solvent based Flexo Printing Inks are Polyamide based inks suitable for printing on PE & PP, Aluminium Foil (without heat resistance), paper and board where Heat Resistance is not required. Conventional Flexo vs. Ink is then transferred from the inkwell via an anilox roller onto the image carrier, where it is then printed onto the substrate. The range of infrared ink is much narrower than uv ink. It uses a depressed or sunken surface for desired image. PVB resins for Flexo & Gravure Printing Inks. In most cases, flexo printing ink is the superior choice due to the ease of printing with a wider variety of inks. As press speeds increase, the ink drying speed needs to be slower. Flexo Printing vs. Gravure Printing: Key Differences. Gravure printing problems include a limited number of inks with which it's compatible. Flexo printing allows the inked surface to conform to many kinds of substrates, such as butcher paper, natural kraft, newsprint, chip and linerboard and coated boards. Typically gravure cylinders and flexographic anilox rolls should have shallower engravings for water based inks. Our top-performing acrylic polymers can also be used to create high-quality gravure printing ink for vinyl floors and wallpaper. Flexographic inks can be classified into three major types: solvent flexographic inks mainly printed on film, Water based flexographic inks printed on paper for corrugated board and paper containers, UV flexographic inks used for label application in narrow web printing.

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